Antimony is present in trace amounts (0.01 to 0.1 ppm) primary in commercial-grade aluminum. Antimony has a very small solid solubility in aluminum (<0.01%). Some bearing alloys contain up to 4 to 6% Sb. Antimony can be used instead of bismuth to counteract hot cracking in aluminum-magnesium alloys.
Arsenic. The compound AsAl is a semiconductor. Arsenic is very toxic (as AsO3) and must be controlled to very low limits where aluminum is used as foil for food packaging.
Beryllium is used in aluminum alloys containing magnesium to reduce oxidation at elevated temperatures. Up to 0.1% Be is used in aluminizing baths for steel to improve adhesion of the aluminum film and restrict the formation of the deleterious iron-aluminum complex.
Bismuth. The low-melting-point metals such as bismuth, lead, tin, and cadmium are added to aluminum to make free-machining alloys. These elements have a restricted solubility in solid aluminum and form a soft, low-melting phase that promotes chip breaking and helps to lubricate the cutting tool. An advantage of bismuth is that its expansion on solidification compensates for the shrinkage of lead. A 1-to-1 lead-bismuth ratio is used in the aluminum-copper alloy, 2011, and in the aluminum-Mg-Si alloy, 6262. Small additions of bismuth (20 to 200 ppm) can be added to aluminum-magnesium alloys to counteract the detrimental effect of sodium on hot cracking.
Boron is used in aluminum and its alloys as a grain refiner and to improve conductivity by precipitating vanadium, titanium, chromium, and molybdenum. Boron can be used alone (at levels of 0.005 to 0.1%) as a grain refiner during solidification, but becomes more effective when used with an excess of titanium. Commercial grain refiners commonly contain titanium and boron in a 5-to-l ratio.
Cadmium is a relatively low-melting element that finds limited use in aluminum. Up to 0.3% Cd may be added to aluminum-copper alloys to accelerate the rate of age hardening, increase strength, and increase corrosion resistance. At levels of 0.005 to 0.5%, it has been used to reduce the time of aging of aluminum-zinc-magnesium alloys.
Calcium has very low solubility in aluminum and forms the intermetallic CaAl4. An interesting group of alloys containing about 5% Ca and 5% Znhave superplastic properties. Calcium combines with silicon to form CaSi2, which is almost insoluble in aluminum and therefore will increase the conductivity of commercial-grade metal slightly. In aluminum-magnesium-silicon alloys, calcium will decrease age hardening. Its effect on aluminum-silicon alloys is to increase strength and decrease elongation, but it does not make these alloys heat treatable.
Carbon may occur infrequently as an addition in aluminum in the form of oxycarbides and carbides, of which the most common is A14C3, but carbide formation with other impurities such as titanium is possible. A14C3decomposes in the presence of water and water vapor, and this may lead to surface pitting.
Cerium, mostly in the form of mischmetal (rare earths with 50 to 60% Ce), has been added experimentally to casting alloys to increase fluidity and reduce die sticking.